Slowing Demand Leaves Airbus With Challenge To Break-Even On A380 Program In 2015
Posted: May 15, 2013 Filed under: Aircraft Engineering/Manufacturing | Tags: 2015, A380, Airbus, Airbus A380, CFO Harald Wilhelm, EADS, empty, Engineering, Maintenance, Manufacturing, production slots, Superjumbo, Under pressure 1 Comment »
By Jens Flottau
Airbus, which is under increasing pressure to prove the viability of its A380 production rates, yesterday conceded that it still needs to fill a “single-digit number” of production slots for the type in 2015.
Speaking during EADS’s first-quarter results conference call, CFO Harald Wilhelm—who also holds the same role at Airbus—stressed that it is a high priority to fill the remaining slots as quickly as possible.
Demand for the A380 has been declining for some time. The manufacturer also has reduced production this year from 30 aircraft to 25, to incorporate the newly designed wing rib-feet and spars that will become standard for new deliveries from 2014, a decision that has resulted in a significant inventory build-up and produced a €3.2 billion ($4.1 billion) negative free cash flow in the first quarter.
Should Airbus be forced to reduce the production rate in 2015, the program would almost certainly miss the goal to break-even that year. But Wilhelm remains “cautious about the further potential for break-even below 30.”
Airbus has firm orders for 262 A380s, 101 of which have been delivered. With a production rate of 30 aircraft a year, the backlog would be sufficient to fill more than five years of production.
Demand for Airbus’s A350, meanwhile, is surging, says Wilhelm. “The level of demand we see recently would make a very clear business case for an accelerated ramp-up of production,” says the CFO, although he cautioned that this would mean taking on additional risk. The A350 “remains a tough ride in terms of ramp-up of the other flight-test aircraft and production,” Wilhelm notes.
Wilhelm also reiterated Airbus’s official comment that the A350’s first flight will occur “in the summer,” adding that “for quite a number of months we have seen no further drift” in the schedule.
Airbus is understood to be planning to move MSN001 to the flight-testing department by the end of this week, which could lead to a first flight in early June, provided there are no last-minute technical issues to resolve.
Sourced by Aviation Week
Boeing resumes 787 deliveries
Posted: May 15, 2013 Filed under: Aircraft Engineering/Manufacturing | Tags: B787, Boeing, Boeing 787 Dreamliner, Deliveries, Dreamliner, Engineering, Maintenance, Manufacturing, Resumes 1 Comment »
Courtesy, Boeing
By Aaron Karp
Boeing delivered a new 787 to All Nippon Airways (ANA) Tuesday, the first 787 delivery to occur since deliveries were suspended in January when FAA grounded the Dreamliner.
ANA, the 787 launch customer, already had 17 787s in its fleet. It plans to restart commercial Dreamliner flights June 1.
Boeing VP-marketing Randy Tinseth said on his blog that 787 deliveries are officially “back underway.” He added, “The health of our 787 factories in Everett [Wash.] and North Charleston [S.C.] has never been better or more efficient. And despite the disruption in deliveries over the past several months, we still expect to deliver all the 787s we originally planned to by the end of the year.”
An ANA 787—registration number JA804A—made an emergency landing at Takamatsu Airport Jan. 16 after its main lithium ion battery failed and overheated, sending a burning smell throughout the aircraft. The worldwide Dreamliner fleet was grounded several hours later.
Sourced by ATW Online
First A350 XWB painting completed in Toulouse
Posted: May 13, 2013 Filed under: Aircraft Engineering/Manufacturing | Tags: Airbus, Manufacturing, Maintenance, Engineering, EADS, A350 XWB, A350, MSN001, Toulouse, TLS, Airbus Livery, flight-test-instrumentation, FTI, Engine Installation, ground vibration tests 1 Comment »
After completion of painting on 13 May 2013, Airbus’ first A350 XWB will begin final testing in advance of its maiden flight
Painting of the first A350 XWB “MSN001” was today fully completed as it emerged in its Airbus livery out from the paintshop in Toulouse. This latest milestone shows that MSN001 is progressing well on its route to first flight.
The aircraft painting was achieved in less than seven days and follows the recent completion of MSN001’s flight-test-instrumentation (FTI) verification. Last month the aircraft underwent its engines installation, and passed a subsequent intensive phase of ground vibration tests. MSN001 will soon start the final tests before its maiden flight this summer.

The first A350 XWB emerged from the Airbus paint shop in Toulouse, France in its fully completed livery on 13 May 2013

It took less than seven days to complete painting on the initial A350 XWB, which showed off its new Airbus livery in Toulouse, France
Airbus, Air Canada and BioFuelNet Canada push for new aviation fuels
Posted: May 13, 2013 Filed under: Aircraft Engineering/Manufacturing, Airline & Route News | Tags: AC, ACA, Air Canada, Air Transport Action Group, Airbus, ATAG, BioFuelNet Canada, Canadian solutions, EADS, Engineering, Maintenance, Manufacturing, Montreal’s McGill University, Production, sustainable alternative jet fuels 1 Comment »Airbus, Air Canada and BioFuelNet Canada, hosted by Montreal’s McGill University, have formed a partnership to assess Canadian solutions for the production of sustainable alternative jet fuels with the long term goal to supply Air Canada. The first assessment is expected by the end of 2013. The partnership was announced today, at the Air Transport Action Group (ATAG) Aviation and Environment workshop in Montreal.
The partnership will provide a preliminary study of the different processes and raw materials available for alternative fuel production, exploring innovative new pathways and the overall sustainability of solutions.
“Air Canada has already operated two flights with biofuel and on each occasion we substantially reduced our emissions. We look forward to participating in this project to encourage the development of a source of alternative fuel in Canada. New technologies, such as alternative fuels, are one of the ways our industry plans to reduce its emissions to meet its target of carbon-neutral growth for 2020 and beyond,” said Paul Whitty, Director of Fuel Purchasing and Supply at Air Canada and Chair of the Air Canada Alternative Fuels Working Group.
Dr. Donald Smith, President of BioFuelNet and McGill University Professor said:
“Aviation biofuels are one of the most promising ways to reduce the aviation industry’s carbon footprint, making air travel more environmentally-friendly. Airbus is a key player in the field, dedicated to finding the most sustainable fuel sources for the future of air travel. This relationship with Airbus is of great importance to BioFuelNet Canada.”
“Any new alternative fuel has to work on existing and future aircraft without modification while meeting certification requirements. Airbus supports this project to ensure that the solutions are sustainable, affordable and technically suitable for all aircraft”, said Frédéric Eychenne, Airbus New Energies Programme Manager.
In June 2012, Airbus and Air Canada performed North America’s first “Perfect Flight” over international borders, cutting CO2 emissions by more than 40 percent compared to a regular flight. The commercial flight with passengers from Toronto, Canada to Mexico City, combined modern aircraft technology, sustainable alternative fuels, streamlined Air Traffic Management and best practice operations such as single-engine taxiing.
Airbus supports the certification and development of commercial quantities of sustainable alternative fuels for aviation through promoting innovative regional projects world-wide.
JetLite NGs Arrive In Wales For Part-Out
Posted: May 10, 2013 Filed under: Aircraft Engineering/Manufacturing, eCube Solutions LLP | Tags: 29043, 29044, 9W, DGX, eCube Solutions LLP, end-of-life, Engineering, JAI, Jet Airways, JetKonnect, JetLite, Maintenance, MoD St Athan, parting out, St Athan, Vale of Glamorgan. EGDX 1 Comment »
Credit: Arne Hückelheim
Two more relatively young Boeing 737NGs arrived at a Wales-based part-out shop during the past weekend, evidently at the end of their service life, Aviation Week’s Fleets analysts report.
The aircraft, each just a shade under 15 years old, are among only 30 NG-model 737s to have retired so far. Many of those retired aircraft left the fleet when Malev of Hungary folded in February of 2012 and its fleet was liquidated.
The aircraft, which are believed to have gone to ECube Solutions, an “end-of-life” specialist based at the former RAF maintenance base at St. Athan, near Cardiff, were in service with JetLite until recently.
JetLite is a low-cost subsidiary of Jet Airways, which operates a mix of 737-700s, -800s and -900s.
The two JetLite aircraft, serial numbers 29043 and 29044, each have about 40,000 hr. and 30,000 cycles.
The aircraft are just the latest in a string of younger aircraft leaving active service early, a phenomenon driven by high demand for certain key parts—especially CFM International CFM56 engine components—and economic trends encouraging airlines to evaluate more upgauging.
As the pace of early retirements began to pick up in 2011, airline observers and particularly lessors began to consider whether the fundamental economic life assumptions on aircraft need to be rethought.
Boeing last month released a study contending that the retirements seen in recent years are “a blip,” and that while Airbus A320 and Boeing 737NG trends have shown up in the average retirement age, each aircraft type is trending like its predecessors’ 25-year average.
“Survival curves for Next Generation 737s and A320s are behaving like those of the previous generation,” Boeing says. “Although the Next Generation 737s and the A320s are still quite young fleets, their behavior, including a few retirements, are well within historical norms.”
Sourced by Aviation Week
AirTanker Aims To Solve European Tanker Shortage
Posted: May 10, 2013 Filed under: Aircraft Engineering/Manufacturing, Military News | Tags: A330-200 Voyager tanker transports, AirTanker Services, CEO Phil Blundell, EDA, Engineering, European Defense Agency, European Union, FSTA, Future Strategic Tanker Aircraft, Maintenance, Manufacturing, Military, military configuration, NATO, partner nations, RAF, Royal Air Force, tanker-transport aircraft, TOW, Wet Lease 1 Comment »
Credit: Crown Copyright
By Tony Osborne
AirTanker, the company operating the U.K. Royal Air Force’s (RAF) fleet of tanker-transport aircraft, has begun looking into ways to begin generating third-party revenue.
Company leaders hope to capitalize on Europe’s chronic shortage of tanker aircraft by offering flying hours and capacity using their spare Airbus A330-200 Voyager tanker transports, potentially leasing them to other countries in military configuration when they are not required by the RAF.
“We are moving from a delivery phase into an operational one,” says CEO Phil Blundell. “And now we are looking at how we can deliver the best use out of the fleet of aircraft we have.”
As part of the Future Strategic Tanker Aircraft (FSTA) program, AirTanker is buying 14 Voyagers to replace the RAF’s elderly Vickers VC-10 and Lockheed TriStar tanker transports. During peacetime operations, though, not all the Voyagers will be required. Just nine of the aircraft will comprise the core fleet. The other five could be surged in the event of conflict.
During peacetime, the military equipment could be removed from the five spares, and they could be leased to charter airlines. However, AirTanker believes it would be better value to wet-lease them to other partner nations in a military configuration.
“The Defense Ministry has the benefit of these aircraft without having to pay for them to sit on the tarmac,” Blundell says. “They can be brought in to support operations at any time, if additional capacity beyond that of the core fleet is required, so it is capability without the fixed cost.”
It can take about a week to remove all the military equipment from the Voyagers, such as radio systems and refueling pods, and “blank” off the parts of the aircraft where that equipment had been connected. Therefore, AirTanker would prefer to keep the aircraft in the military configuration to reduce costs.
Other opportunities to raise third-party revenue include performing safety, maintenance and service checks on other operators’ A330s at RAF Brize Norton, England. AirTanker is working to gain full C check status by the second quarter of 2014.
Separately, the Defense Ministry is exploring opportunities to share flight hours of the nine-aircraft core Voyager fleet with other European Union and NATO member nations. Under the plan, being promoted by the European Defense Agency (EDA), the RAF Voyager aircraft would be offered through NATO’s Movement Coordination Center Europe, which coordinates the usage of such aviation assets. Borrowed assets are paid for as one C-130 Equivalent Flight Hour, so if Country A lends a tanker to Country B for 1 hr., then Country B owes Country A three C-130 flight hours. Such pooling and sharing would benefit the U.K. by reducing the fixed costs of the fleet, AirTanker says.
“The U.K., [Defense Ministry] and the RAF have the capability through Voyager to deliver a significant part of the solution to Europe’s air-to-air-refueling and transport requirements and to promote U.K. defense capability and expertise, should they wish to take it,” Blundell says. “The groundwork has been done by the EDA. There is now a clear policy in place, plus—critically—the political will to deliver it. At the same time, recognition of current gaps in capability as demonstrated in Mali, and the U.S. shift in strategic focus toward Asia and the Far East, add impetus to the program.”
Challenges remain, however. AirTanker’s Voyagers have not yet refueled any RAF front-line combat aircraft. Clearances for the tanker to dispense fuel remain unsigned by the U.K. Military Aviation Authority (MAA). AirTanker said the clearances were imminent in January and continues to say they are imminent now.
Tanker training for front-line fast-jet aircrews could begin within days of receiving the MAA documentation, but until that is done, the RAF must continue to nurse the VC-10s and TriStars into the air for refueling missions. The RAF’s fleet of Panavia Tornado GR4s would be the first to benefit from new tankers, as they have been cleared to refuel from the Voyager, following the completion of “hundreds” of prods by crews from an RAF test unit. Typhoon clearances are expected to follow, with other types in the inventory after that. But it is not clear, in the event of pooling and sharing, how quickly the clearances would be given for other NATO types to refuel from Voyager or who would pay for them.
In a deployment of RAF Eurofighter Typhoons to Malaysia for a military exercise and participation in the Langkawi International Maritime & Aerospace Exhibition 2013 in March, the fighters were supported by a pair of Italian air force Boeing KC-767s. The NATO Eurofighter and Tornado Management Agency gave the clearances to refuel from those aircraft because Italian Eurofighters have already worked up the capability. Commanders did not want to rely on the VC-10s or TriStars in case they became unserviceable during the trip and delayed the inbound or outbound legs of the deployment.
Because of the tanker shortage experienced by the French air force during the Mali campaign, the French and Italian governments hurried through a clearance program so that Rafales and Mirage 2000s could be refueled by KC-767s. The clearances were given after just a handful of sorties.
Meanwhile, AirTanker has also embarked on an in-house program to update the Voyager’s defensive aids. Before the first aircraft was delivered, the British press reported that the Voyagers would not be able to fly into hostile airspace as they lack the right number of defensive aids. Each is fitted with two infrared countermeasure devices, which were deemed sufficient to handle threats in the Afghan theater when the aircraft were ordered. But changes in the threat picture have demanded that the Voyager be fitted with three systems.
Under the £20 million ($31 million) program formalized in March, the aircraft are being fitted with a third countermeasure, which could potentially allow it to operate directly from the U.K. into Afghanistan to support the military airbridge and next year’s withdrawal.
AirTanker now has a fleet of four Voyagers: three multirole tanker transports and one A330 that will be converted to a tanker later. The fifth and sixth aircraft are also scheduled to be delivered this year.
Sourced by Aviation Week
Airbus Order & Deliveries in April 2013
Posted: May 8, 2013 Filed under: Aircraft Engineering/Manufacturing, Hawarden / Broughton Airport | Tags: Airbus, Manufacturing, Maintenance, Engineering, Turkish Airlines, EADS, Wizz Air, easyjet, A320neo, Jetstar, Vueling, A330, A330-200F, ACJ319, A321neo, A321ceo, BOC Aviation, IndiGo, GoAir, Peach Aviation 1 Comment »April marked numerous milestones in Airbus’ order and delivery activities, bringing it to a new industry record backlog of 4,973 aircraft that corresponds to more than seven years of production for its jetliner product line.
New bookings for 83 aircraft were logged during the month – led by the largest order ever from Turkish Airlines: composed of 57 new engine option (neo) versions of the Airbus single-aisle A320 Family (53 in the A321neo configuration, and four of the A320neo variant), along with 25 A321ceo (current engine option) aircraft.
With this transaction, Turkish Airlines becomes the latest customer for new engine option members of Airbus’ best-selling A320 Family, bringing total neo orders to 2,125 aircraft from 40 customers.
Completing the activity in April was an ACJ319 corporate jet order from an unnamed private customer. The month’s new business increased total net orders booked by Airbus during the first four months of 2013 to 493 aircraft.
Airbus provided 45 A320 Family aircraft and 13 A330s in April to international customers. One of the A330s was an A330-200F freighter delivered to aircraft leasing company BOC Aviation for operation by Qatar Airways.
Nearly 20 per cent of the jetliners provided in April were for China’s dynamic airline market, consisting of six A321s, four A320s, one A319 and an A330.
Also notable was the fact that a large proportion of April’s overall A320 Family deliveries were made for low-cost carriers worldwide, demonstrating the single-aisle product line’s continued popularity with this demanding airline sector. Such customers adding A320 Family aircraft to their fleets during the month included Europe’s Vueling, easyJet and Wizz Air; IndiGo and GoAir in India; along with Peach Aviation and Jetstar in Japan.
Year-to-date deliveries from January through April totalled 202 aircraft, representing a 10 per cent rate increase from the same period in 2012.
Sourced by aviator.aero
EASA EXTENDS BAE SYSTEMS REGIONAL AIRCRAFT’S PART 21 APPROVALS
Posted: May 6, 2013 Filed under: Aircraft Engineering/Manufacturing | Tags: BAE Systems Regional Aircraft, Design Organisation Approval, DOA, EASA, Engineering, ETSO, European Aviation Safety Agency, European Technical Standards Order, Maintenance, Manufacturing, Part 21 G and J approvals, POA, Production Organisation Approval 1 Comment »Prestwick, Scotland….BAE Systems Regional Aircraft announced today at the Airline Purchasing and Maintenance Expo in London that it has received European Aviation Safety Authority (EASA) approval to extend its Part 21 G and J approvals to allow the company to work on any aircraft type for both design and manufacturing work.
For several years BAE Systems Regional Aircraft has had Design Organisation Approval (DOA) allowing it to carry out design work for different aircraft types.
The latest development is that the business has now received Production Organisation Approval (POA) from EASA which allows it to manufacture/produce a range of non-OEM aircraft parts as well as the manufacture of specified appliances for third-party companies under the European Technical Standards Order (ETSO).
Under these extended POA approvals BAE Systems Regional Aircraft can manufacture non-OEM aircraft parts, components and assemblies in both metallic and composite materials including electrical loom assemblies. It also covers aircraft equipment and systems, including mechanical, hydraulic, pneumatic, electrical, fuel, and powerplant, plus furnishings and safety equipment.
BAE Systems Regional Aircraft is now also approved to manufacture/produce galley equipment, cargo pallets and containers, passenger and crew seats associated with an ETSO.
Jim McCulloch, Head of Compliance for BAE Systems Regional Aircraft said: “We can now support minor modifications/changes through our own Service Bulletins, while for major changes/modifications, such as mandatory avionics upgrades, we will provide this through a Supplemental Type Certificate.”
This extension to BAE Systems Regional Aircraft’s approvals means that the way is now open for the business to fully exploit its extensive engineering and supply chain expertise to win new business.
Graham Smith, Head of Business Development added: “We are in active dialogue with various parties on a range of different programmes covering equipment upgrades, replacement parts, minor and major changes/major modifications and supply chain solutions.
“While we are currently targeting mature mid-life aircraft such as the Boeing 737 Classic, the Airbus A320 family, the Bombardier CRJ700/900 series and the earlier Embraer E-Series, our capabilities apply to any aircraft”, he said.
Using its range of skills BAE Systems can identify the need for replacement parts for different aircraft types, design them or source them, arrange their manufacture, obtain certification and then support them through a variety of spares support programmes run by the business.
Under its extended ETSO approvals, BAE Systems Regional Aircraft can also work with emerging suppliers to help bring their products into the European and wider markets.
Graham Smith added:” The expertise we can now offer to new companies seeking to win business in Europe and further afield is that by using our airworthiness, technical and approval skills we can minimise the duplication of testing and analysis that would normally be required by new suppliers who do not have ETSO approvals. Once approved, we can then support the new product with a complete range of support services outside the supplier’s home market.”
Sourced by aviator.aero







